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Laminating Pouch Size Guide

Match the right laminating pouch to your document.

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What this tool does

A reference chart matching laminating pouch sizes to the documents they fit — A4, A3, A5, business cards, photos and more — with recommended micron thicknesses for each use.

Reference

Laminating pouch sizes

Pouches are a few mm larger than the paper so a sealed border forms.

PouchApprox sizeTypical use & thickness
A3297 × 420 mmPosters, large charts — 125–250 mic
A4216 × 303 mmLetters, worksheets, signs — 125 mic
A5154 × 216 mmHalf-page notices, menus — 125 mic
A6111 × 154 mmPostcards, recipe cards — 125–250 mic
A780 × 111 mmLabels, small signs — 125 mic
Business card60 × 90 mmBadges, wallet cards, tags — 250 mic
ID / Badge67 × 99 mmLanyard IDs, passes — 250 mic
Menu (Foolscap)227 × 327 mmRestaurant menus — 250 mic

75 mic = light · 125 mic = everyday · 250 mic = rigid. Check your laminator's maximum micron rating.

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Pick the right pouch for the job

Laminating pouches come in sizes that match common paper and card formats, plus a thickness measured in microns. This guide pairs each document size with the pouch that fits it and recommends a micron thickness for the use. Pouches are slightly larger than the paper so a sealed border can form around the edge.

Understanding microns

Micron (mic) is the thickness of one side of the pouch. Common options are 75, 125, and 250 microns. Thicker pouches are stiffer and more durable but slower to laminate and harder to fold.

  • 75 mic — light protection for documents you'll file, like menus or notices.
  • 125 mic — the everyday all-rounder for signs, flashcards, and reference sheets.
  • 250 mic — rigid, hard-wearing cards like place mats, ID tags, and outdoor signs.

Common pouch sizes

  • A4 — letters, worksheets, signs (most common).
  • A3 — posters and large charts.
  • A5 — half-page notices and menus.
  • A6 — postcards and recipe cards.
  • Business card / ID — badges, tags, and wallet cards.

How to use this guide

  1. Find your document size in the chart.
  2. Choose the matching pouch size — it will be a few millimetres larger to seal the edge.
  3. Pick a micron thickness for how hard-wearing the result needs to be.
  4. Check the thickness is within your laminator's rated range before running it.

Notes and limitations

  • Always centre the item in the pouch and leave the sealed border; trimming into the seal lets moisture in.
  • Not all laminators handle 250 mic pouches — check the machine's maximum micron rating.
  • Use a carrier sleeve for older machines to avoid jams and uneven sealing.

FAQs

Quick answers

What micron thickness should I use?

125 micron is the everyday choice for signs and worksheets. Use 75 micron for light document protection and 250 micron for rigid cards and outdoor or heavy-use items.

Why is the pouch bigger than my paper?

Pouches are a few millimetres larger so a sealed plastic border forms around the document. That border keeps moisture out, so don't trim into it.

Can my laminator handle any pouch?

Not always. Check the machine's maximum micron rating — many budget laminators top out at 125 micron and will jam on 250 micron pouches.

What pouch fits an A4 sheet?

An A4 pouch. It is sized to wrap a standard A4 (210x297 mm) sheet with a sealing border, and is the most common pouch size sold.

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